Saturday, April 29, 2023

1930 REO

 

1930 REO
(photo record for work performed in, Invoice #16)







Photo 16-1a thru 1e) Photos show my work on right running board. I removed the stainless steel shell, then cut and squared the front end of steel running board, and removed front and rear cross members which will be reinstalled later. All welds are tack welds, and will be welded solid after all the fitting work is done.

 
















Photo 16-2a thru 2n) Series of photos shows the progress of my work to square up the right rear fender. The top photo shows the fender at the beginning of my work. The fender is out of square because the body panel that the fender bolts to is not located properly. It is angled wrong. It’s improper location is why the door openings were a half inch too small. I cannot change the quarter panels position at this late stage so I have to change the shape of the rear fender. The second and third photos from the top show the first pull I made on the fender to bring to square with the body. The third photo shows it square to the body, however, the photo is misleading because when I unbolted the fender to relieve the pressure at its bolt/mounts, it regressed and was still considerably out of square. I then began a process of repeated pulling and relieving the fender, each time bringing it a little closer to square. This process involved pulling the fender by different means, then removing it, metal working it with hammer and dolly, then reinstalling it and pulling it again. I did this at least five times. The last few times I pulled the fender to such extremes, I was really grimacing but I finally got it square without damaging it. It was a time consuming process but it is good to have it come out as shown in final photo.  





Photos 16-3a thru 3b) Photos show additional work I did to the right splash apron to bring it along with the fenders and running boards as I progressed.













Photo 16-4a thru 4j) Photos show work I did on the frame gussets for right side running board. I removed the three gussets, rear, middle, and front, and modified each one to make the running board fit the body and panels correctly. This work involved a lot of installation and removal and fitting. The photo second from bottom shows the running boards rear cross member being re-installed and checked against the gusset both off and on the car. All welds are tack welds for now but after all panels are fit, they will be welded solid and smoothed out to look stock.








Photo 16-5a thru 5e) Photos show work I did on the front right fender. Like the back fender, I tried to pull the fender to get it square with the body, but when I relieved it at its mounts and then re-bolted it, it would regress and be out of square. I pulled it six-ways-to-Sunday and made some progress but, unlike the rear fender, I just could not get it square enough to fit. And I knew if I pulled any harder, I would cause some serious damage. So I did what I had hoped to avoid and sectioned it. It is the only way to make it fit the other panels. It has a heavy inner-structure at the back which I would like to remove to straighten and then reinstall but that might be difficult because of the way it is welded in. I will figure it out. It will take some careful metal work but when it is done, it will be right.





Photo 16-6a thru 6b) Photos show the current fit of panels at front and rear of right running board. The paint sticks are in there to make up for the stainless steel cover which currently is off of the running board. The panels are square and everything goes together like it should without the use of hydraulic jacks and clamps. Still a fair amount of work to do especially on the back of the front fender but it’s going well and getting there.

 

THANK YOU, JERRY!













Sunday, February 26, 2023

1930 REO

 

1930 REO
(photo record for work performed in, Invoice #15)



Photo 15-1a) Photo shows additional adjustment to right splash apron. Note that I still need to install the strengthener to the apron but that will come after the fitting work is complete.








Photo 15-2a thru 15-2e) Series of photos shows the progress of work to square up the panels. The top photo is a before photo and shows the fender is way out of square. The second photo down shows the running board is also way out of square. Note that the fender and running board are each out of square in a way that compounds the problem. Also note that I will correct the running board after I complete the fitting work for the fenders and apron. The third photo down shows the fit of panels after I did a major sheet metal pull using my portable frame machine. The new panel fit is prefect in photo but when I moved the apron back a hair into its exact pre-pull location, I lost a little bit of the square fit but only a tiny bit so its all good. The fifth photo in this group shows the fit in another direction and it is perfect. The last photo shows the gap between the running board gusset and fender which is also perfect now when before it was way off. So while I don’t want to jinx myself because the work is not done yet, it is looking real good so far.






Photos 15-3a thru 15-3c) Photos show the sheet metal pull I did with my portable frame machine (BTW, I made that machine 33 years ago). The first photo shows the machine hooked up and in process of pull. The first photo also shows the fender tied to the axle to keep it from moving in places I didn’t want it to move. The second photo shows the other end of the frame machine anchored so it cannot move. The third photo shows how I anchored the fender to the frame. Also in the third photo, very top left corner, the 4x4 block is visible coming up from a floor jack. Altogether these photos show how I kept the fender from moving where I did not want it to move while I put some serious force on it, to reshape it and bring it into square as shown in photos above.






Photo 14-4a thru 14-4c) Photos show miscellaneous work performed to achieve fit of right front fender. There’s a lot of work that was done not shown by photos. And so far I’m happy with the progress.  

 NOTE: Still a ways to go but definitely getting there.

 

THANK YOU, JERRY!










1930 REO

1930 REO Photo and video record of work I performed, Invoice #22. (and) Photo and video assembly guide for use by Hot Rod Express. _________...